Design for Reliability Engineering training targets DFSS-trained Green Belts seeking additional knowledge in reliability principles, tools and methodologies directly applicable to improving the systems and products they are assigned. Projects will be identified and commissioned to apply this knowledge based on the needs of the sponsoring organization, or in the case of open enrollment participation, based on the student’s expressed need. Project coaching is a significant element of this program and is highly encouraged to ensure timely and maximum benefit realization.
Course Materials: Texts - Introduction to Reliability and Maintainability Engineering by Charles Ebeling and Practical Reliability Engineering by Patrick D. O’Conner; Software - Weibull++ demo; and Design for Reliability student participant guide.
Key Learning Objectives:
Learn Reliability Definitions and Terminology
Learn to Execute the Process
Learn Standard Evidence Tools
Review Case Studies
Learn to Process Data Using Weibull ++ Software
In-Class Project
Standard Work
Learn How to Gather Evidence to Support the Standard Management Gate Reviews
Key Concepts: (this category may be customized to meet in-house client’s needs)
Statistical concepts Probability plotting
Graphical tools Estimation
Reliability tools Planning tests
Non-parametric reliability System reliability
Reliability distributions Accelerated testing
Agenda:
Day One
- Module 1: Management Overview
- Module 2: Define the Scope of Projects
Day Two
- Module 3: Measure the Physics of Failure
- Module 4: Analyze Test Results
Day Three
- Module 5: Improve
- Module 6: Validate
Day Four
- Module 7: Manufacturing Control
- Module 8: Field Service Control and Warranty
Day Five
- Simulation Project Reviews
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